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FleXmate过框管件安装系统

      FTI's FleXmate Advanced Aerospace Fitting process is a new system for installing hardware that is beneficial to your aircraft structure in multiple aspects - from design and manufacturing, to operation and maintenance. This system supports current manufacturing practices and is flexible in its uses – from fuel and gases fittings to hydraulics, electrical and drain fittings.

      FTI‘s FleXmate先进航空配件装配工艺是一个新的硬件安装系统,从设计和制造到运行和维护等多个方面都有利于飞机结构。该系统已在实际生产中使用,并且它灵活应用于燃料、气体配件、液压系统、电气和排水配件。 


      Legacy Fittings are usually large and heavily flanged requiring a thick or large diameter pad up. The assembly is often complex with multiple penetrations that require satellite fasteners around the fitting. This adds weight to the structure and limits the design of the aircraft.

      传统的配件通常是利用大而重的法兰,同时需要一个大直径的垫圈,这种组件通常很复杂,要求在配件周围钻卫星孔,以便安装紧固件。这样的装配方式增加了结构的重量,且限制飞机的设计。

 

      The FleXmate system offers a better way of installing these fittings. Using our advance knowledge of the cold expansion process, we can provide a fitting that gives you design flexibility, offers structural durability, saves weight, and reduces production and maintenance costs.

     FleXmate系统提供了一个更好的方式来安装这些配件。利用FTI在冷挤压方面先进的技术积累,我们可以根据您灵活的设计提供一个配件,提供结构的耐久性、减轻重量,降低生产和维护成本。 

 

优点:

Benefits of FleXmate Fittings

Flexmate配件的优点 

• Weight reduction

   减轻重量 

• Smaller footprint and simplified assembly

    空间占有率小、装配简单 

• Simple one-piece designs

    简单的整体设计 

• Electrically conductive

    导电

• Fast and consistent interference fit installation

    快速一致的干涉配合安装 

• Typically 2:1 life improvement of the structure

    结构的寿命通常改善2:1

• Elimination of satellite holes (saving manufacturing time and eliminating areas of future crack growth)

    消除卫星孔(节省制造时间和消除裂纹易生裂纹部位) 

• Excellent sealing characteristics

   优良密封性能

 

安装程序、工具:

Installation & Tooling System

安装&工具系统 

      FleXmate uses all the same PowerPak and puller units as other cold expansion processes. The durable tooling, such as nosecap, mandrel and fitting are specially designed for FleXmate installations. A split sleeve is not required for the FleXmate process, as the inside of the fitting is pre-lubricated to ensure even radial expansion and to reduce the amount of pull force required. Typically the FleXmate process uses a tang mandrel, in place of a threaded mandrel to provide easy tool removal. A complete FleXmate system includes (but is not limited to):

      FleXmate使用与其他冷扩展工艺相同的PowerPak和拉枪。对于Flexmate安装,耐用品工具是特殊设计的,像鼻顶帽、芯棒和配件。对于ForceMate工艺不需要开缝衬套,在配件的内壁预置了干膜润滑,确保均匀地径向扩张和减少拉枪所需拉力的等级。通常,FleXmate工艺使用一个锉柄芯棒,代替一个带螺纹的芯棒,便于拆卸工具。完整的FleXmate系统包括(但不限于): 

• Cutting Tools  刀具 

• Mandrel, Chuck, & Nosecap 芯棒 、支撑块、&鼻顶帽 

• Check Gages (combination & mandrel) 检查量规(组合量规&芯棒量规) 

• Puller & PowerPak 拉枪&液压泵 

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