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ForceMate压合衬套安装系统

优点:

Designed to optimize fatigue resistance设计优化抗疲劳性能

   • Consistent high interference fit 高度一致性地高干涉配合

   • Synergistic hole cold expansion 同时对孔做冷挤压

Increased HCF life (15 to 20 times) 提高高循环疲劳寿命(1520倍)

Increased fatigue strength (15%) 增强疲劳强度

Increased damage tolerance life 提高损伤容限

Increased crack growth life (20:1) 提高裂纹增长寿命(20倍)

Eliminates fretting fatigue - with BlueCoat 消除微震疲劳-有蓝色涂层

Improves corrosion resistance 提高抗腐蚀性

Extended inspection thresholds 延长检查周期

Effective hole repair/resizing method 有效的孔维修/恢复应有尺寸方法

 Life cycle cost reduction 减少生命周期成本

安装程序和工具:

      The ForceMate Tooling System uses the same Puller Unit and PowerPak as our Split Sleeve Cold Expansion system, however, there are variations in the mandrels, nose caps, and other durable tooling. A complete ForceMatesystem includes (but is not limited to):

ForceMate工具系统与开缝内衬冷挤压系统使用相同的液压泵和拉枪,然而,芯棒、鼻顶帽和其他耐用工具有所不同。一个完整的ForceMate系统包括(但不限于):

• Cutting Tools 刀具

• Mandrel & Nosecap 芯棒&鼻顶帽

• Bushings 衬套

• Check Gages (combination & mandrel) 检查量规(组合量规和芯棒量规)

• Puller & PowerPak  拉枪&液压泵


安装步骤:

The ForceMate system is comprised of integratedtechnology and tooling, including ForceMate bushings,mandrels,nosecaps,gages, support assemblies, cutting tools, puller units, special fixtures, andtraining. Successful implementation and process effectiveness are assuredthrough use of the complete FTI ForceMate system.

ForceMate系统是由技术和工具集成的一个工艺解决方案,包括ForceMate衬套、芯棒、鼻顶帽、量规、支撑组件、钻绞刀具、拉枪单元、专用夹具和培训。通过使用FTI完整的ForceMate系统可以保证工艺成功的实施和有效性。

BlueCoat™ is an epoxy coating that can be applied on ForceMatebushings to prevent fretting. Used in conjunction with ForceMate, BlueCoatminimizes and prevents fatigue cracking, fretting and corrosion in your bushing installation applications.

BlueCoat™是一种环氧树脂涂层,可用于ForceMate衬套,防止磨损。与ForceMate配合使用,BlueCoat能够最大限度地减少和防止衬套和安装应用过程中的疲劳开裂,磨损和腐蚀。

1、将预置干膜润滑的衬套滑入芯棒。

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2、将衬套和芯棒的组合插入初孔。

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3、将芯棒底端较小的部位插入拉枪,同时鼻顶帽顶紧工件。

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4启动拉枪。(在拉枪启动过程中,确保鼻顶帽始终顶紧工件)。

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5、绞衬套使其达到最终尺寸。(可选)

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复杂应用设计:

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复材应用:

ForceMate在复合材料中的应用

FTI’s proven ForceMatebushing installation process works well in composites providing a fast, consistent installation with superior performance to bonded and shrink fit bushings. The process uses a standard FTI puller unit with a different mandrel and nose cap, which are optimized for the unique properties of composite laminates.

FTI已经证明ForceMate衬套安装工艺在复合材料方面取得良好的运行效果,安装方便快捷,同时可以提供更优越性能比粘接和热缩安装的衬套。该工艺采用标准的FTI牵拉器单元,配有不同的芯棒和鼻顶帽,针对复合材料的压层独特的性能,采取优化设计。

The ForceMate bushing installation system facilitates one-up assembly of metal/composite hybrid structures, thereby reducing cycle times and labor costs.

ForceMate衬套安装系统有助于金属/复合材料的一次性装配,从而缩短加工周期和人力成本。


Benefits of ForceMate in Metal-Composite Hybrid Structures

ForceMate在金属和复合材料叠材中应用的优点

Installs bushings in the metal andcomposite at the same time with tailored relative expansion levels.

在金属和复合材料中同时安装衬套,并设计相应的挤压量。

Improves the fatigue life of the metalstructure.

 改善金属结构疲劳寿命

• Enables structures to be line-reamed without disassembly.

   在不拆卸的情况下,对结构线性扩展

• Eliminates the need to de-burr titaniumstructure during assembly.

     消除安装期间对钛结构的去毛刺操作。

• Provides for simple rework if hole isdrilled oversize or off position.

   如果钻孔超差和偏位,返工操作简单

• Supports alignment tolerance.

   支持定位公差

• Accommodates thermal mis-matchof materials.

   适应材料的热匹配